EXU-854XPT

200 Ton High-Performance Modular Drilling Rig System

Exuo Rig™ — 1,000 hp (EXU-854XPT)

Overview of the EXU-854XPT

The EXU-854XPT is a powerful, custom-engineered 200-ton drilling rig system developed by Exuocova for demanding drilling operations. Designed as a complete modular solution, it combines high-capacity mechanical systems with advanced automation to deliver exceptional performance, reliability, and efficiency in both onshore and offshore environments.

With a maximum rotary load capacity of 200 tons (440,000 lbs), 1,000 hp (735 kW) drawworks power, and a top drive output torque of 35,200 ft-lb (47,750 Nm), the EXU-854XPT is built to handle deep drilling, high-pressure wells, and extended-reach operations. Its modular “split-type” design allows for faster rig-up and mobilization, reducing non-productive time on site.

Key highlights of the EXU-854XPT include:

  • Robust EXUOCOVA Vertical Lift Mast (150 ft) and Box-on-Box Substructure
  • High-performance split drawworks and 200-ton top drive
  • Three powerful mud pumps rated up to 5,000 psi
  • Integrated mud tank system with 1,383 bbl active volume
  • Advanced rig control system with real-time monitoring and automation

Whether you are operating in conventional oil & gas fields, geothermal projects, or energy transition initiatives, the EXU-854XPT offers the perfect balance of strength, intelligence, and operational flexibility. Backed by Exuocova’s full lifecycle support — from engineering and manufacturing to after-sales service — this system is engineered for maximum uptime and long-term value.

Key Features & Benefits of the EXU-854XPT

The EXU-854XPT stands out as a robust and intelligent drilling system designed to maximize performance while minimizing operational costs. Here are the main features and their real-world benefits:

High Load Capacity & Power With a massive 680-ton (440,000 lbs) hook load capacity and 1,000 hp (735 kW) electric motors on the split drawworks, the EXU-854XPT delivers the power needed for deep drilling and challenging formations. This combination ensures smooth and efficient operation even at extreme depths and high pressures.

Advanced Top Drive System Equipped with a 750-ton top drive offering 35,200 ft-lb (47,750 Nm) maximum output torque, the system provides excellent rotational control and faster tripping times. The high torque helps reduce stick-slip issues and improves drilling efficiency in hard rock formations.

Modular & Fast Mobilization Design The split-type drawworks and modular “Box-on-Box” substructure allow for quicker rig-up and rig-down. This significantly reduces non-productive time (NPT), enabling faster project startup and lower overall mobilization costs.

Robust Mast & Substructure The 150 ft EXUOCOVA Vertical Lift Mast combined with a strong Box-on-Box substructure provides excellent stability and safety. The design supports heavy loads while maintaining structural integrity in harsh environmental conditions.

High-Pressure Mud System Three powerful mud pumps capable of delivering up to 5,000 psi, along with a large 1,383 bbl active mud tank system, ensure consistent mud circulation and pressure control. This is critical for maintaining wellbore stability and efficient cuttings removal during deep drilling.

Integrated Automation & Digital Control The EXU-854XPT incorporates modern rig control systems with real-time monitoring, data logging, and automation features. Operators benefit from improved safety, reduced human error, better decision-making, and enhanced overall drilling performance.

Safety & Reliability Focus All critical components are API-certified and built to Exuocova’s high engineering standards. Enhanced safety systems and durable construction help minimize downtime and protect personnel and equipment in demanding onshore and offshore operations.

Full Lifecycle Support Beyond the equipment itself, Exuocova provides comprehensive after-sales support, spare parts availability, technical training, and remote diagnostics — ensuring long-term reliability and maximum return on investment.

EXU-854XPT Exuocova drilling rig

General

Rig Type

200-ton Modular Split-Type Drilling Rig

Maximum Rotary / Hook Load

440,000 lbs (200 tonnes)

Maximum Setback Load

340,000 lbs (185 tonnes)

Applications

Land rigs, pad drilling, modular packages, offshore platforms & jack-ups, deep wells, extended-reach, high-pressure/high-temperature (HPHT)

EXUOCOVA Vertical Lift Mast

System

Rig up by hydraulic cylinder

Mast height

150.00 ft (45.72 m)

Mast base

33.50 ft x 18.50 ft (10.20 m x 5.65 m)

EXUOCOVA Box-on-box Substructure

System

Rig up by crane

Height of drill floor

33.10 ft (10.10 m)

Free height underneath rotary table

27.90 ft (8.50 m)

Rotary capacity max

440,000 lbs (200 t)

Setback load max

430,000 lbs (185 t)

EXUOCOVA Drawworks EXU-854XPT (Split Type)

Power rating

1.030 hp (1,200 kW)

Drill line diameter

1 ⅝” (42 mm)

Maximum line pull

440,000 lbs (547 kN)

Exuocova Top Drive EXU-854XPT

Load capacity

200 ton (180t)

Electric motors

1.000 hp (735 kW)

Output torque

34.000 ft-lb (70,000 Nm)

Three (3) EXUOCOVA Mud Pumps EXU-854XPT

Electric motors

1 x 1.000 hp (735 kW) each

Maximum pressure

7,500 psi

EXUOCOVA Mud Tank System — Rectangular Tanks

Active mud volume

1,383 bbl (220 m3) in basic configuration

Software Solutions

• SYNAPSETM Rig Control
System
• RigCARETM Remote
Monitoring System
• optiDRILLTM
• optiTORQUETM
• optiSLIDETM
• optiPUMPTM
• Red-Zone Monitoring
• Cutting Return Monitoring
• Condition Monitoring

Optional Equipment

• Rig Walking / Rig Skidding
• Pad Drilling Package
• Noise Reduction Package
• Advanced Pipehandling
Equipment
• Mud Cooler
• BOP closing Unit
• Grid Supply System
• Battery Energy Storage
System

EXUOCOVA Rotary Table RDE-375 — Emergency Drive

Active mud volume

1,383 bbl (220 m3) in basic configuration

Power Generation

Five (5) engines

Emergency Generator (C 15 ACERT)

EXUOCOVA Power Control Room

AC-variable frequency drive

OEM Solids Removal Systems

Shale shaker, mud cleaner with desander and desilter

EXUOCOVA Rig Control System

SYNAPSETM Rig Control System cyber chair in stainless steel cabin

Frequently Asked Questions about the EXU-854XPT

The EXU-854XPT is a high-performance drilling equipment model designed and manufactured by Exuocova. It is part of our advanced range of custom-engineered drilling solutions built for demanding onshore and offshore operations in oil & gas, geothermal, and renewable energy sectors.

The EXU-854XPT is engineered for land drilling rigs, modular rig packages, and offshore platform applications. It excels in deep drilling, high-pressure environments, and operations requiring maximum uptime and automation.

Key features include API-certified components, advanced automation and digital controls, robust power systems for peak performance, modular design for easy transport and installation, and enhanced safety systems. It is built for reliability in extreme environmental conditions.

The EXU-854XPT features a high-output power configuration optimized for heavy-duty drilling. Exact specifications (such as drawworks power, hook load capacity, and mud pump ratings) are available in the technical data sheet on this page or upon request.

Yes. The EXU-854XPT is designed with offshore-grade materials and systems, making it suitable for jack-up rigs, platforms, and other marine environments while meeting strict industry safety and certification standards.

Absolutely. It incorporates Exuocova’s latest process automation, real-time monitoring, and digital twin capabilities to improve operational efficiency, reduce downtime, and enhance safety.

You can download the official EXU-854XPT brochure, specifications sheet, and maintenance manual directly from the Downloads section on this page. For detailed project references or custom configurations, please contact our sales team.

Contact our team using the form below or email [sales@exuocova.com]. Provide your project requirements, and our engineers will respond promptly with tailored recommendations and pricing.